Onsite portable machining
Take your work to the rack. Not your tubing to your tools.
The aerospace industry is swiftly transforming. Technology is progressing at an unprecedented speed. Manufacturing processes are becoming increasingly intricate. New competitors are entering the market. For those leading aviation innovation, partnering with the right engineering and manufacturing experts ensures you remain at the forefront.
In this dynamic aerospace sector, Tri Tool's precision custom solutions and accurate tube cutting products enhance productivity, minimize downtime, and accelerate innovation.
The new 300STS delivers cutting edge innovation and precision. Designed to provide the optimal combination of precision, power and portability.
To further increase productivity without sacrificing precision, onsite machinists need portable squaring equipment that can work in tight access areas and streamline operations. Engineered to be powerful, strong, and lightweight, the compact 300STS is unmatched in size, quality, and performance—delivering rapid, accurate and repeatable results cut after cut.
- Smallest Size. Ultra-light, portable, with industry-leading access and clearance, the 300STS is the smallest tube squaring tool on the market.
- Powerful Precision. Delivering lasting accuracy and repeatability, the 300STS dominates with its rugged build quality and guaranteed precision.
- Maximize Productivity. With single tool changeouts, the 300STS cuts the hassle out of setup and operation for greater productivity and output.
Pipe/Tube Size: 0.188" - 2.000"
Wall Thickness: 0.125"
Drive Options: Air, 18V Cordless, Manual
The Model 550 Chipless Tube Cutting System is a compact machine tool for rapidly and reliably severing tubes. This system is flight required hardware for many tactical US military aircraft and is used in civilian flight system maintenance roles as well.
Repairing hydraulic line controls, which are located in confined, hard-to-reach places onboard certain aircraft, require service crew to disassemble sections of the wing and can result in lengthy and costly downtime.
Working with the USAF, Tri Tool designed the Model 550 Chipless Tube Cutter (CTC) kit to support a range of cutting heads that could rapidly and reliably sever tubing in extremely tight spaces.
Using a Purpose-Built custom tube cutter kit from Tri Tool, the USAF has been able to dramatically reduce the time and costs associated with repairing hydraulic line controls, helping ensure maximum fleet availability. This system is flight required hardware for many tactical U.S. military aircraft.
Tube Size: 0.250" - 6.625" OD
Wall Thickness: Up to 0.150"
THE TUBE SAW from Tri Tool – get clean, precise cuts with unmatched accuracy from the first tube and pipe saw with ambidextrous operation features and legendary robustness and cut quality. This innovative machine revolutionizes tube and pipe cutting by combining the benefits of heavy-duty construction, lightweight portability and cutting-edge precision.
- Cordless motor with corded motor option.
- Up to 0.150” wall thickness capability with the standard saw blade.
- Ambidextrous operation interfaces allow for the tool to be reconfigured for use on either side of the machine, left handed or right handed.
- Easy-install saw blade system with multiple saw blade types, materials, and designs for every application.
- Self-centering clamping system provides industry leading precision and square cuts.
- Integrated laser line indicates center of cut on the tube.
- Sealed precision bearing ensures smooth accurate sever cuts over years of use.
- Hard anodized coatings throughout the machine components provide corrosion protection and robustness for the harshest environments.
Ergonomic lift assist manipulators
Ensuring the safety of your operators is a top priority in GCI's ergonomic designs. They are proud of their capability to meet your material handling requirements with a mechanical lift-assist system. GCI's engineered part and material manipulator arm systems can handle capacities ranging from 30 lbs to an impressive 10,000 lbs. Allow GCI to handle the heavy lifting for you.
When properly applied, a mechanical lift-assist solution can enhance the safety of manual processes, lessen operator fatigue, and minimize the risk of damage to tools, products, and materials. Together, these advantages lead to more consistent and efficient operations.
Custom End-Effector for your Application Type
GCI engineers are capable of creating a tailored end-effector to suit your particular material handling needs. This end-effector generally fits into one of four primary categories based on the product: OD (outer diameter) gripper, ID (inner diameter) gripper, swing clamp, or vacuum gripper. Alternatively, a tool can be attached to the end of the arm.
Smart Arm Technology
GCI's specialized AdaptiCS® program can be integrated into your project for error-proofing almost any application. Smart arm technology is able to monitor the process to help provide additional safety and quality checks for more consistent performance.
GCI M150S OD – A steel material handling manipulator with a capacity of 150 lbs and up to 8 ft of reach
This ergonomic system boasts an overhead mount to save on floor space while the operators can utilize the OD gripper design to safely pick and place frames. The 90 degree rotation was implemented into the design so that the frames could be picked up from a vertical orientation storage rack, then rotated to be placed on the assembly line.
Project Details
Maximum Capacity: 150 LBS
Included Options: OD Gripper, Build Material - Steel, Overhead Mount, Powered Roll/Tilt
Product Handling: Frames
GCI M150S ID – A steel material handling manipulator with a 150 lb capacity and a reach up to 12 ft
The M150S is one of GCI's top selling material handling systems. This specific model was designed as an inside diameter gripper so as to pick the 60 lb engine casting up and be able to place it within its outer shell mount. There are rubber pads placed on the inside of the gripper so as to protect the casting. GCI engineers included both a 110 degree pitch and roll ability to further it’s precise part placement.
Project Details
Maximum Capacity: 150 LBS
Included Options: Build Material - Steel, Floor Mount, ID Gripper, Powered Roll/Tilt
Product Handling: Castings, Engines, Frames
An end of hook style vacuum gripper designed to pick from flat surfaces utilizing dual vacuum cups and a counterweight to give operators the ergonomic advantage for lifting materials.
Project Details
Maximum Capacity: 150 LBS
Included Options: Vacuum Handler, Build Material - Steel, End of Hook
Product Handling: Panels/Glass, Boxes
Smart Manipulator Arm to Help Errorproof an Assembly Process
The client was searching for an ergonomic lift solution to help errorproof an industrial assembly process.
GCI designed a smart manipulator arm to help improve the ergonomics and reliability of the process. With encoded joints and position tracking powered by AdaptiCS®, the operator is able to navigate each step consistently using visual guidance from the display screen. Additionally, the gripper will not release the part until in the correct position to help improve safety and prevent damage to the part.
If the process changes in the future, AdaptiCS® includes a visual editor. Client engineers are able to manage these updates with minimal training.
Project Details
Maximum Capacity: 550 LBS
Included Options: Build Material - Steel, Smart Arm
Product Line: M500S
Zero gravity air balancers
Finding the perfect fit for your ergonomic needs doesn’t have to be complicated. Lighten the load and let the Zero Gravity Air Balancer 2.0 from Ingersoll Rand® do the heavy lifting. An improved design and innovative new features cut operator effort in half for reduced fatigue, provide greater flexibility and control, and make setup and maintenance a breeze.
ERGONOMICS: A redesigned, ergonomically enhanced handle reduces operator effort while in float mode. Plus, the redesigned ergonomic handle further reduces the potential for fatigue and repetitive stress injuries
SIMPLICITY: The Zero Gravity Air Balancer 2.0 was created with simplicity in mind. A plug-and-play design eliminates the need for extensive technical training making setup a snap. An intuitive interface makes making safety adjustments quick and easy, while the addition of data run and cycle times courtesy of a Windows GUI tool allows users to plan predictive maintenance schedules.
FLEXIBILITY: Designed to retrofit easily on any new or existing Ingersoll Rand Air Balancer, The Zero Gravity Air Balancer 2.0 seamlessly transitions between handle and float mode saving time and increasing productivity. Plus, a new 3-speed control system provides the operator with even greater flexibility and control.
Orbital & roller forming
Orbital forming is a cold forming process using a peen tool held at a fixed angle to create a sweeping line of pressure around a rivet or tenon. This movement progressively collapses the rivet or tenon shank down onto the upper material with each rotation, permanently forming a rivet head in the process. Orbital forming creates a low profile, aesthetically appealing finish, and allows for joint articulation. The final rivet head form is determined by the type of peen.
Roller forming is a non-impact process using a spinning roller head, with two or more rollers, to apply a symmetrical downward force to form a part.
Articulating roller forming is used when forming a groove in a part or when there are obstructions to clear in order to form a lip. The articulating roller heads come in from the side to create the formed area. The 360-degree contact means consistent action for the entire time the part is being formed. These roller heads can deliver forming forces up to 5,000 lbs at 100 psi.
Static roller forming is often used to form an aesthetically pleasing lip around a cylindrical part. The non-impact nature combined with precision and accuracy makes it possible to form delicate and brittle materials. Static roller heads provide consistency and efficiency to your forming process.
To learn about all of Orbitform's products and processes. Download the catalog below.
Orbital forming chart
This chart can aid in identifying the necessary powerhead for forming your mild steel rivet. Additional specifications are available through the bench and pedestal machine links below.
Cordless mechanical pulse tools
Elevate your Assembly Line's Precision and Efficiency with Cordless Mechanical Pulse Tools
Responsive action meets torque control in the new RTS Connect. Infused with the Ingersoll Rand® proprietary torque control algorithm, this mechanical pulse tool sets a new standard for quality in your assembly operations.
TRANSFORM YOUR PRODUCTION WITH RTS CONNECT.
Experience effortless operations with the user-friendly interface of the RTS Connect. Featuring 40 distinct torque levels, 7 flush levels, and a dual-speed non-contact trigger, and its 360° status beam LED ring light, it is tool of choice for those who demand perfection at every turn.
CONNECT SEAMLESSLY, WORK SMARTLY.
RTS Connect is about making connections that count. The precision pulse tool integrates seamlessly into your assembly line with the INSIGHTqcx™ Multi-Tool Controller, offering complete control and security through its advanced programming parameters and multiple communication options.
RTS Connect mechanical pulse tool
Cordless precision fastening system
The innovative QX Series of cordless precision fasteners is a revolutionary step for your entire facility - one that shows how a smarter tool can improve process control, operator comfort and data communication.
The evolution of cordless fastening tools has been remarkable, with the latest innovations offering unprecedented levels of control and precision. The QX Series from Ingersoll Rand exemplifies this advancement, providing a suite of tools that ensure critical joints are fastened with the utmost accuracy. These tools boast closed-loop control systems, diverse connectivity options, and programmable tightening strategies, which are essential for achieving high-quality joints. The series' versatility is evident in its ability to cater to a wide range of fastening needs with simplicity and flexibility.
Precision pistol screwdrivers
Torque Range: 4 to 18 Nm
Speed: 500 to 1500 rpm
Drive Options: 1/4" QC, 1/4" - 1" SQ
Angle torque wrenches
Torque Range: 5 to 80 Nm
Speed: 330 to 1045 rpm
Drive Options: 1/4" QC, 1/4" - 3/8" SQ
Torque multipliers
Torque Range: 180 to 4000 Nm
Speed: 3 to 110 rpm
Drive Options: 3/4" - 3/8" SQ
Precision power tool attachments
Ultimate tools. Ultimate fit. Ultimate performance.
E-Tech fastening attachments have been designed to the highest engineering standards using CAD/CAM/FEA software. The latest technologies in precision machining, together with high grade materials and heat treatments add up to E-Tech attachments meeting the rigorous fastening requirements for general industry with a focus on aerospace applications.
In addition to their extensive catalog of fastening attachments, E-Tech also specializes in custom solutions.
Every day, companies in the aerospace and automotive industries trust E-Tech’s dedication to precision to meet their special applications. They need a custom fastening solution specific to their manufacturing process that will increase efficiency and save money.
E-Tech's experienced team is committed to helping customers meet their specific needs and solve their particular problems.
Frangible collar install
E-Tech's Frangible Collar attachments are known for their durability and long life, as well as their exclusive quick-change feature. Their compact, simple, ergonomic shape are designed for maximum efficiency in diverse installing environments. Available with Hold -n- Drive outputs.
Temp fastener
The E-Tech temporary fastener, often referred to as a "temp fastener" or "nutrunner attachment," is a specialized tool crafted for use with cylindrical body fasteners in aerospace settings. These attachments are designed to ensure secure, temporary retention of components during assembly processes.
Rivet shaver
E-Tech's Aerospace Rivet Shaver features a micrometer-type adjustment for precise control during operation and an optional protective nose cover to prevent tool marks on sensitive surfaces. Additionally, the tool offers optional chip extraction and includes a 1/4"-28 spindle interface compatible with both "straight" and "taper" style cutters.
Drilling crowfoot
E-Tech's new Drilling Crowfoot attachments set a benchmark in durability and versatility for drilling applications. Their modular design ensures component commonality across the product line, enhancing maintenance flexibility. Available in 90 and 100-degree versions, these attachments can index in 30-degree increments throughout a full 360 degrees, providing exceptional adaptability. The quick-change feature allows users to switch from pistol style to straight or angle head configurations in seconds, increasing operational efficiency.
The drilling crowfoot attachment is available in multiple configurations across 4 product groups for light duty to heavy duty applications.
- 0 Series: Light duty with radial/thrust bearing design to operate at speeds up to 6000 RPM - Max Drill Size 1/8”
- 1 Series: Standard duty with radial/thrust bearing design to operate at speeds up to 6000 RPM - Max Drill Size 3/16”
- 2 Series: Medium duty with radial/thrust bearing design to operate at speeds up to 6000 RPM - Max Drill Size 1/4”
- 3 Series: Heavy duty with radial/thrust bearing design to operate at speeds up to 6000 RPM - Max Drill Size 5/16”
Angle heads
Inline tubenut attachments
Crowfoot attachments
Inline hold-n-drive
Tubenut attachments
Hold-n-drive angle heads
Inline crowfoot attachments
CNC quick-change bases, vises & fixtures
The RockLock™ System by 5th Axis is an innovative zero-point clamping and quick-change workholding solution designed to optimize setup times, improve precision, and maximize machining efficiency.
The RockLock System is built around a base plate and clamping mechanism that securely holds workholding devices like vises, fixtures, and risers. The system uses zero-point clamping technology, so the fixtures lock into precise, repeatable positions every time, reducing setup times and maintaining high accuracy.
Key components of the system:
- Quick-change base plates available in 52mm and 96mm sizes
- Fixtures and vises that integrate seamlessly with base plates
- Pull studs to provide precision alignment of the fixture or vise to the RockLock base plate
- Risers and adapters to elevate workpieces for better tool access and clearance
For those aiming to decrease setup times, boost precision, and increase productivity, the RockLock system provides a dependable and effective solution. Its adaptable, modular design is ideal for applications ranging from prototyping to extensive production in challenging industries.
RockLock™ Bases
Achieve standardization and rapid tooling changes on your 3, 4, and 5-axis CNC machines with 5th Axis 52mm and 96mm quick-change baseplates. RockLock bases offer a repeatable platform for efficient tooling exchanges, enhancing your machining workflow. Bases are available in a variety of styles including Low Profile, Pyramids, Tombstones and Risers.
Vises & Dovetail Fixtures
Self-Centering Vises: These vises are engineered to excel in multi-axis machining environments. Featuring a unique design, both jaws operate on a left- and right-handed leadscrew, ensuring uniform clamping on the center of your raw billet with every turn.
Double Station 3-Axis Vises: Embrace efficiency and boost your production capacity with 5th Axis double-station 3-axis vises. The Deuce vise is designed to maximize part density per cycle, ensuring your machine operates at peak efficiency.
Dovetail Fixtures: Unleash unparalleled rigidity in a compact form factor with 5th Axis dovetail fixtures. Engineered for 4 and 5-axis machining applications, our dovetail fixtures are the epitome of strength and stability.
Pull Studs
5th Axis manufactures top-notch, dependable, and effective pull studs that are crafted to optimize your workflow and boost productivity. These studs are offered for both 52mm and 96mm systems in both standard and Poka-yoke designs. Poka-yoke, a Japanese term, translates to "mistake-proofing" or "error prevention." It refers to any mechanism within a process that assists an equipment operator in avoiding mistakes and defects by preventing, correcting, or highlighting human errors as they happen.
